Walnut Step Stool: Part IV

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 walnut step stool

The step stool is nearly complete, all I need to do is machine the African Blackwood 1/2 inch and 3/8 inch square plugs, cut and install the plugs, do a little final sanding and it will be ready to apply the finish.

making a step stool

The African Blackwood plugs are done and look good. I sanded the entire stool with 320 grit and 400 grit sandpaper. The step stool is now complete except for the finish!

step stool finishing supplies

In the above picture you will see the finishing supplies I need for applying the Danish Oil. Before applying the Danish Oil I used the tack cloth to remove any and all dust on the stool from sanding. I don’t want any dust mixed with the oil. Once the dust was removed I put on the disposable gloves and used a clean cotton cloth to apply the oil.

unique step stool
On my initial application of Danish Oil I applied a liberal amount to the entire stool, the surface was very wet. I started with the bottom of the stool and worked my way to the sides and top. You can see that using the Danish Oil makes the walnut grain and character pop with color!

homemade step stool

These next couple of pictures give you a better idea of the walnut color after applying the Danish Oil. The walnut is really beautiful, lots of color and character.

step stool

Once the first cost was completed, I waited 30 minutes, then wiped off any access Danish Oil. I let it dry completely between coats, about 12 hours. Before reapplying the next coat I sanded with 400 grit sandpaper and then removed all dust using a tack cloth. I continued this process every 12 hours until I had applied four coats.

walnut step stool

Here are a few pictures after four coats of Danish Oil. At this point I have decided to apply a wipe on poly (polyurethane) to protect the surface. Before applying the poly I like to wait 48 to 72 hours, this will insure the Danish Oil has dried completely.

photo-11

making a step stool

Sometimes I like to just use the Danish Oil and nothing else but the Danish Oil is not a hard finish. It will scratch and mark really easy. So, since this stool will get a lot of use I decided to also apply a couple coats of Wipe on Poly.

stool-ready-for-tack-cloth

Before applying the first cost I sanded with 400 grit sandpaper, then removed the dust using the tack cloth.

stool-sanded-with- 400-grit

The white is the dust from sanding.

stool-and-wipe-on-poly

I have had good results in the past using the Minwax Wipe On Poly so that is what I am going to use. The step stool is ready for the first coat. Wearing gloves, I use a clean cotton cloth to apply the poly.

After applying each coat I will have to wait 4 hours before I can apply another coat. I plan to apply three coats and will sanded between each coat using a 1000 grit sanding pad. Again removing the dust using a tack cloth between each sanding.

walnut-step-stool-finished-with-wipe-on-poly

Above, the first picture of the step stool completed after applying three coats of the Minwax Wipe On Poly.

walnut-step-stool

beautiful-stool

Can you see the reflection of the chest on the finish of the stool?!

beautiful-walnut-step-stool unique-step-stool

beautiful-walnut-step-stool

beautiful-stool-with-walnut-sap-wood

 

I am pleased with the results, my wife loves it and that’s what counts! Making this walnut step stool for my wife has been a lot of fun! What do you think, do you like my step stool?

Time spent on Part IV: 2 hours, 30 minutes

Total Time spent making stool from start to finish: 6 hours, 45 minutes

Making a step stool:
Walnut Step Stool: Part I
Walnut Step Stool: Part II
Walnut Step Stool: Park III

Previous Post:
Walnut Slabs
Walnut Wood Gloat

My Work

Click image to view more information on my cutting boards.

walnut double handle cutting board

 

13 thoughts on “Walnut Step Stool: Part IV

  1. Oh it’s gorgeous, Michael! What a great family heirloom you’ve created here! Beautiful workmanship, and such color and grain in the walnut! You saw the potential in those boards, and have used them so elegantly! I’m amazed it took such a short time to do…

    WG

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